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Dirt separation

Air causes contamination

Air – in other words oxygen – can remain in the installation causing corrosion, and contaminating the system. The problems keep mounting at the expense of system efficiency.

The reaction between iron, water and oxygen is as follows:

O2 + Fe + 2H2O > Fe(OH)2 + H2
3Fe(OH)2 > Fe3O4 + H2 + 2H2O


This reaction creates magnetite (Fe3O4).

In the continued presence of oxygen, this magnetite will be converted into the much more voluminous haematite, Fe2O3. The following equation explains how:

4Fe3O4 + O2 > 6Fe2O3

This conversion irrevocably leads to the dreaded pitting corrosion in all kinds of locations in the installation. Even though the ingress of air and the oxygen-related corrosion can never be fully prevented, the adverse effects of the corrosion products certainly can. Corrosion particles are attracted to the magnetic fields in pumps, air valves and control valves. Other particles are pumped through the installation and eventually gather in critical components which results in unnecessary energy consumption and recurring complaints, such as reduced functionality, malfunctions and failure.

How small can dirt particles be?

Some dirt particles are so small that they cannot be observed by the human eye. It is the smallest dirt particles (5-10 µm) that cause the most problems. A filter is often used to counteract this, but this solution is not ideal. Filters get blocked and must be regularly cleaned and replaced, resulting in extra work and costs. Spirotech has the most effective solution in its SpiroTrap dirt separator. A SpiroTrap dirt separator is almost maintenance-free and removes all dirt particles continuously. Independent tests show that even microscopic particles are removed from the fluid stream and that the SpiroTrap remains unaffected by the dirt collected. Furthermore, contrary to a filter, the SpiroTrap has a very low and constant flow resistance.

Superior S3 evolved to Superior S4 SpiroCross AX-Series Self closing Solar Deaerators and AAV's SpiroCombi nominated for product of the year

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